Automated fastening system with long magazine
Automated fastening system with high loading magazine
Automated fastening system with long magazine
Automated fastening system for robot mounting
Our units use a single electric connector for all functions. The connector makes it easy to install and perform effortlessly for maintenance or service disassembly.
Our automated fastening systems are available in both electric and pneumatic actuation, so they can easily be integrated to your production.
The magazine sensor controls the staple loading status. The sensor warns you when the magazine reaches low levels. Furthermore, it allows you to refill the magazine without interrupting production flow.
Poka-yoke: This function warns when your automated fastening system is not firing any fasteners. It gives you full control of your staple consumption.
Our precision engineered continuous reloading cylinder makes it possible for autonomous staple firing at high speed. The reloading cylinder ensures that reloading fasteners are produced efficiently from the magazine. Only for A1H models.
Avoiding splits and cracks when fastening wood on wood is a must in manufacturing. Josef kihlberg’s patented split free nozzle solution prevents splits in material when fastening.
To get the most out of your workflow with A3R our reloading station extends your loading capacity of fasteners with an external magazine. The robot reloads the magazine automatically in the reloading station, which minimizes downtime in production. It is easy to install and comes with a small flexible tool for robot mounting.
With over 175 years of proven experience, we understand the importance of working closely with our customers. To understand your needs and make high quality and professional products that make the difference for your business.
We take great pride in the fact that you can rely on our tools & staples. That is why we research and produce our products in-house in our factory in Hjo Sweden. Our Quality control guarantees the highest quality processes throughout the manufacturing process.
No system is stronger than the weakest link. That’s a fact for you, for your competitors and us. We know that every little detail counts to get a competitive advantage and for a production line to function well.
Therefore all parts of Josef Kihlbergs automated fastening systems are designed for optimal performance and are thoroughly tested. You can be sure that every single part achieves and works in perfect symbiosis with each other.
The only thing better than having a reliable production line is having one that also produces efficiently. That’s why we created these systems. So your business can focus on what matters, revenue growth and optimal productivity. With our integrated system of carefully selected components, which stand the test of time, you can take your business to the next level. By minimizing downtime and maximizing output.
We don’t cut corners when it comes to our high-quality components. We carefully select our parts and do comprehensive testing. If a component doesn´t stand up to the high standards of Josef Kihlberg, we won’t use it.
Our Automated Fastening Systems are built to maintain productivity around the clock. It´s quality engineering and construction to meet the demands of a high labor intensive workload.
All of our products come with long service intervals due to its high-quality parts and precision engineering. That is what our automation systems are all about.
We have ensured that all your tools and spare parts will delivered as fast as possible, so you can get the work done and operate with peace of mind.
You have a promise to your customers. We understand that. So we have a promise to you. We work towards having the shortest lead times on all our tools and spare parts.
Our secure fastening technology gives you the speed you need when fastening your material. 750 shots per minute for A1 and 500 for the A3 models.
We are true believers of good work environments. Therefore we create our automation fastening systems to produce to very low sound emissions.
Josef Kihlbergs SMOA technology is a safety function for maintenance that prohibits the unit from firing when airflow is connected.
JK-AFT(Air Flow Technology) for the A3 model makes the unit powerful even at low air pressure. This technology will save air consumption for your application, which will reduce costs for your business.
A quick ROI from initial set up. Better throughput.
Manufactured to the same specifications each time. Better end product then manual work.
Higher efficiency and overall labor effectiveness then manual work. Produce more in less time.
Constant production without stopping breaks for workers. Produce more in shorter time at same speed then manual work.
Better use of raw material. Makes production process more accurate and thereby decreasing manufacturing costs.
Increased workplace safety. Less hazardous and dangerous manual tasks. Risk minimizing.
Less insurance cost for workers. Quality output increases customer satisfaction and customer retention.
Can perform more labour intensive tasks then manual work.
All of our Automation fastening systems are made in aluminum, stainlees steel and steel. It´s extremely durable and requires almost no maintenance.
Our automatic stapling systems can handle most materials. When in doubt, we test your materials so you can be sure that it works in your production.
Automated Stapler Unit
|Weight||Type L: 2.8 – 4.1 kg (6.2 – 9.0 lbs)||Type L: 8.1 – 8.2 kg (17.9 – 18.1 lbs)|
|Type H: 4.6 – 6.0 kg (10.1 – 13.2 lbs)||Type R: 7.3 – 7.4 kg (16.1 – 16.3 lbs)|
|Dimensions||Type L: 543 x 45 – 51 x 175 mm (21.4” x 1.8 – 2.1” x 6.9”)||Type L: 568 x 85 x 275 mm (22.4” x 3.3” x 10.8”)|
|Type H: 484 x 74 – 82 x 404 mm (19.1” x 2.9 – 3.2” x 15.9”)||Type R: 380 x 85 x 275 mm (15” x 3.3” x 10.8”)|
|Magazine capacity||Type L: 336 – 537 pcs||Type L: 207 – 225 pcs|
|Type H: 2148 – 8234 pcs||Type R: 69 – 75 pcs|
|Speed (Actuation Time)||30ms||60ms|
|Working pressure||5 – 6 bar (70-90 psi)||5 – 7 bar (70-100 psi)|
|Max. pressure||7 bar (100 psi)||7 bar (100 psi)|
|Air consumption per driving operation at 6 bar (90 psi) operating pressure||0.35 liter||1.7 liter|
|Air supply||Filtered, slightly oiled-air tube, 8 mm (outside diameter)||Filtered, slightly oiled-air tube, 8 mm (outside diameter)|
|Power supply||24V DC, sensor type PNP||24V DC, sensor type PNP|
|Use only JK original staples!||Type JK670 Length: 6 – 22 mm (1/4”–7/8”) Width: 9.1 mm (3/8”)||Type JK653 Length: 25 – 50 mm (1”–2”) Width: 11.3 mm (7/16”)||Type JK680 Length: 6 – 14 mm (1/4”–9/16”) Width: 12.9 mm (1/2”)||Type JK783 Length: 25–51 mm (1”–2”) Width: 11.0 mm (7/16”)||Type JK690 Length: 12–22 mm (1/4”–7/8”) Width: 4.6 mm (3/16”)||Type JK780 Length: 16–22mm (5/8”–7/8”) Width: 5.8 mm (7/32”)|
|Electrical connector||X||X||Electrical actuation||X||X||Magazine sensor||X||X||Feeding controller||X||X||Continuous reloading cylinder||X||X||Split free nozzle||X|
About JK A-fast automation system
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